Warehouse Type: 

Finished Goods Warehouse / Semi-finished Goods Warehouse

Project Background: 

Zhejiang Chuangxing Intelligent Motor Co., Ltd. was established on August 14, 2019, and is registered in Minlian Village, Dongzhou Street, Fuyang District, Hangzhou City, Zhejiang Province. The company focuses on the research, production, and sales of intelligent energy-saving motors and accessories, while also expanding its business to road cargo transportation and import and export of goods. In 2023, the company was certified as a high-tech enterprise and holds 31 patents and 3 registered trademarks, including the "Zhejiang Chuangxing" trademark and applied patents involving technologies such as permanent magnet motor connection devices and intelligent sensors. By deploying a big data cloud platform and an intelligent logistics system, the enterprise has built an intelligent manufacturing system and has been selected for the construction project of intelligent manufacturing demonstration enterprises in the motor industry in Zhejiang Province.

Pain Points:

The original warehouse had low space utilization and could not meet the growing storage demand.

The original manual handling or traditional equipment was inefficient.

The original warehouse only used the ground floor space, resulting in wasted space and high land costs.

The original management relied on manual records and scheduling, resulting in low inventory accuracy, slow inbound and outbound responses, and frequent manual operation errors.

Solution:

Equipment: 8 dual-station single-reach pallet stackers, 20 linear RGVs, and one set of an electric control system.

2-4F: 2 RGVs per floor using one-track dual-vehicle technology; 1F has two RGVs for transporting goods measuring 1.40.8m.

Pallet Size: L1150mm*W1050mm (fork entry)*H135mm.

Shelf Height: 22.9m, with 8 levels of shelves.

Unit Load: 2000kg.

Effects：

6768 effective storage locations.

Stacker efficiency is 304 pallets per hour, and RGV efficiency is 460 pallets per hour.

Fully utilizes the high-level space of the warehouse, expanding utilization.

The WMS system automatically manages, seamlessly connecting production line inbound and outbound operations, with full automation greatly reducing the probability of errors in manual management.