Warehouse Type: 

Comprehensive Warehouse

Project Background: 

Zhejiang Sankai Electromechanical Co., Ltd. is a well-known innovative enterprise in the transmission industry. Headquartered in Taizhou City, Zhejiang Province, in the southeast coast of China, it is a research and development manufacturer of power transmission devices integrating scientific research, production, and sales. It ranks among the top in the segmented field of precision planetary reducers nationwide. Sankai produces a complete range of reducers, including precision planetary reducers, engineering planetary reducers, harmonic reducers, helical-hypoid gear reducers, worm gear reducers, servo motors, and servo drives. Sankai actively promotes the development of the Chinese transmission industry, with a mission to "base on technology and promote the industrial spirit," adhering to the core values of "honesty and benefiting others, progress with reverence, achieving customer satisfaction, unity, innovative development, and striving for excellence," and is committed to developing and producing efficient, energy-saving, and environmentally friendly transmission products, contributing to the Chinese Dream with Sankai's strength.

Pain Points:

The original warehouse had a severe shortage of storage locations, with materials stacked chaotically, restricting business development.

The original manual handling or traditional equipment was inefficient, with slow inbound and outbound speeds.

Cross-floor handling relied on manual labor, with high labor intensity, high picking error rates, and high handling costs.

The original management relied on manual records and scheduling, resulting in low inventory accuracy, slow inbound and outbound responses, and frequent manual operation errors.

Solutions:

Equipment Quantity: 10 four-way vehicles and 13 CTUs

Pallet Size: L1200mm*W1100mm*H150mm, Unit Load: 500kg

Bin Size: L500mm*W350mm*H280mm, Unit Load: 30kg

Effects:

The CTU automated warehouse has 27,592 effective storage locations for storing accessories and materials, and the four-way warehouse has 5,708 effective storage locations for densely storing finished products, effectively utilizing space. The CTU automated warehouse has an inbound and outbound efficiency of up to 399 bins/hour, and the four-way warehouse has an inbound and outbound efficiency of 160 pallets/hour, improving efficiency by 6 times. The conveyor system reduces manual handling costs, and WMS and WCS system management reduces the probability of errors in manual management.